SCDJM Series Composite Jig Separator
Heavy Duty Composite Jig Separator
- Capacity
- 40-80 mtph (44-88 stph)
- Max. feed size
- 0-50 mm (0-2 in.)
- Motor power
- 30 kW (40 hp)
The SCDJM Series industrial composite jig separator introduces innovative dual-pulse technology that transforms gravity separation in mineral processing. This high-recovery mineral concentrator creates optimized stratification patterns through its unique hydraulic mechanics, addressing common challenges with wide particle size ranges while enhancing recovery precision. Its four-chamber progressive separation approach delivers consistent results across diverse ore types, making it valuable equipment for operations processing gold, tin, tungsten, and iron ore without compromising throughput efficiency. The energy-saving design reduces power consumption by 30% compared to conventional equipment while maintaining exceptional separation performance even with complex ores.
Features & Technical Advantages
Features patented synchronous counter-directional motion system that generates powerful vertical alternating water flow through precisely controlled hydraulic pulsations. This innovative hindered settling mechanism creates optimal stratification conditions for effective density-based separation, achieving superior mineral recovery rates compared to conventional jigging methods, making it ideal for processing complex ores with varying mineral compositions and specific gravity differences.
The engineered four-chamber design with dual-layer separation structure enables progressive mineral concentration through primary, secondary, and recovery stages. This multi-stage approach ensures both high-grade concentrate production and maximum recovery of valuable minerals, significantly reducing resource waste and improving overall process economics while effectively handling a wide range of feed materials from coarse to fine particles with consistent separation efficiency.
Achieves exceptional separation efficiency through optimized bed formation and precisely controlled pulsation mechanics. The advanced hydraulic drive creates specific stroke patterns calibrated to different mineral characteristics, enabling effective processing of materials with subtle density differences while maintaining high throughput capacity. This precision makes it particularly effective for beneficiating complex ores where conventional gravity separators struggle to achieve adequate recovery rates.
Built with premium-grade materials and reinforced structural design specifically engineered for demanding 24/7 mining operations in harsh environments. All critical components feature enhanced wear protection and corrosion resistance technologies, ensuring exceptional durability and minimal maintenance requirements even in challenging processing conditions, resulting in maximum equipment availability with reduced operational downtime and maintenance costs.
Optimized hydraulic and mechanical systems reduce power consumption by up to 30% compared to conventional jigging equipment of similar capacity, delivering significant operational cost savings. The integrated water management system incorporates advanced recycling technology, allowing over 85% water recirculation while maintaining separation performance, substantially reducing freshwater consumption and environmental impact while complying with stringent environmental regulations.
Offers wide adjustment ranges for stroke length (0-150mm) and frequency (60-150 cycles/minute), allowing precise calibration for different mineral types and processing requirements. These adjustable operating parameters enable optimization for various applications from heavy mineral concentration to industrial mineral processing with minimal reconfiguration, making the equipment adaptable to changing ore characteristics and production requirements.
Features strategic observation windows and sampling points at key locations, allowing operators to visually inspect stratification quality and collect samples during operation. Real-time monitoring capabilities enable immediate process adjustments to maintain separation performance and product quality, with options for advanced automation and integration with plant control systems for optimized operation and comprehensive data collection for process improvement.
Specifications
| Model | Stroke / Adjustment Range (mm) | Jigging Chamber Number | Section Type | Jigging Chamber Area (m²) | Frequency Range (cycles/min) | Feed Size (mm) | Processing Capacity (t/h) | Motor Power (kW) | Water Consumption (m³/h) | Weight (t) |
|---|
Applications
Iron Ore Beneficiation
Efficiently separates iron ore from gangue minerals using advanced gravity concentration, producing high-grade concentrates from both hematite and magnetite ores with exceptional recovery rates. The counter-directional motion technology excels at processing difficult-to-treat ores with fine crystalline structures, reducing downstream processing costs and energy consumption while improving mill throughput and product quality, making it ideal for upgrading low-grade iron ore deposits.
Non-ferrous Metal Processing
Provides effective density-based separation for copper, lead, zinc, tin and tungsten ores requiring precise gravity concentration. The multi-stage chamber design enables both rougher and cleaner separation in a single unit, improving overall recovery rates and concentrate grades compared to conventional gravity systems, reducing capital investment and operational complexity while delivering superior metallurgical performance and product purity.
Precious Metal Recovery
Achieves high-precision separation of gold, silver, platinum and other precious metals through optimized stratification and controlled pulsation mechanics. The system effectively recovers free gold particles across multiple size fractions, offering an environmentally friendly alternative to chemical processing methods with lower processing costs and elimination of mercury use, making it ideal for sustainable mining operations seeking to maximize recovery while minimizing environmental impact.
Industrial Minerals Processing
Processes various industrial minerals including quartz, feldspar, fluorite, barite, chromite, and rare earth minerals with exceptional separation precision and product purity. The adjustable operating parameters allow customization for different mineral characteristics and specific gravity ranges, achieving superior product quality and recovery rates that enable producers to meet strict product specifications while maximizing resource utilization and processing efficiency.
Coal Preparation and Cleaning
Delivers efficient separation of coal from rock and impurities in large-scale coal washing operations, producing cleaner coal products with significantly reduced ash content. The four-chamber system with adjustable bed depth control allows processing of multiple coal size fractions simultaneously, improving product quality and combustible recovery while maintaining high throughput capacity, resulting in higher value products and reduced environmental impact from coal utilization.
Tailings Reprocessing and Recovery
Ideal for recovering valuable minerals from historical tailings or waste streams, offering mining companies opportunities to extract additional value from previously processed material. The high-precision density separation capabilities allow efficient recovery of minerals missed by earlier processing technologies, creating new revenue streams from existing waste while reducing environmental liabilities and supporting sustainable mining practices through improved resource utilization.
2 Million Tons Iron Ore Processing Plant Upgrade for Xinda Mining in Hainan
A comprehensive upgrade and renovation project for an existing iron ore processing plant in Changjiang County, Hainan Province. The project aimed to improve concentrate grade while addressing space limitations and meeting stringent environmental standards, all while maintaining the annual production capacity of 2 million tons.
Frequently Asked Questions
The SCDJM Series Composite Jig Separator offers several key advantages: 1) Higher recovery rates through patented dual-pulse technology that creates optimal particle stratification, 2) Ability to process wider size ranges (0-50mm) in a single operation, 3) Lower operating costs with 30% reduced energy consumption and 85% water recycling, 4) Multi-stage processing in a single unit with both rougher and cleaner separation capabilities, 5) Superior performance on materials with subtle density differences, and 6) Lower maintenance requirements with industrial-grade construction specifically designed for 24/7 mining operations.
The patented synchronous counter-directional motion system creates precisely controlled water pulsations that generate powerful vertical alternating currents. This optimized hindered settling mechanism penetrates deeply through the mineral bed, creating ideal conditions for density-based particle stratification. Unlike conventional jigs that use single-direction pulsation, this system achieves superior separation efficiency by enhancing the differential movement of particles with different specific gravities, substantially improving recovery rates even for materials with subtle density variations.
The SCDJM-4 Composite Jig Separator is designed for minimal maintenance with industrial-grade construction and enhanced wear protection on all critical components. Regular maintenance includes weekly inspection of jigging screens and hydraulic systems, monthly lubrication of moving parts, quarterly inspection of drive components, and annual comprehensive servicing. The advanced sealing technology in the hydraulic drive mechanism significantly reduces wear and extends component life, while the modular design allows for quick replacement of wear parts without extended downtime.
Yes, the SCDJM-4 Composite Jig Separator is designed for seamless integration into both new and existing mineral processing operations. The system features standardized inlet/outlet configurations and compact footprint that minimize installation complexity. Our engineering team provides comprehensive integration planning including flow sheet design, space optimization, water circuit integration, and control system compatibility. The jig can function as either a primary concentration device or as a scavenging unit to recover valuable minerals from existing process streams.
The SCDJM-4 Composite Jig Separator effectively processes material from 0-50mm in size, with optimal performance in the 0.5-30mm range. The multi-chamber progressive separation design handles both coarse and fine particles simultaneously through its dual-layer processing capability. For ultrafine particles below 0.5mm, the system incorporates specially designed screen configurations and pulsation parameters to enhance recovery. The adjustable stroke length and frequency allow optimization for specific size distributions to maximize separation efficiency across varying feed characteristics.
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